Metal Fabrication Precision Aluminum Extrusion Metal Parts Customization Service
Introduction Of Aluminum Extrusion
Aluminum extrusion is a manufacturing process used to create objects with a fixed cross-sectional profile by pushing or pulling aluminum alloy material through a die. The resulting product has the same profile along its entire length and is used in a wide range of industries, including construction, automotive, aerospace, and electronics.
How Aluminum Extrusion Works:
1. Material Preparation:
The process starts with aluminum billets (solid aluminum bars), typically made from a mixture of aluminum and other alloys. The billets are heated to a
specific temperature to soften the material and make it easier to form.
2. Extrusion Process:
The heated billet is placed in an extrusion press. The press consists of a hydraulic ram that pushes the billet through a die. The die defines the shape
of the product, which can be a simple or complex cross-section.
3. Cooling and Cutting:
As the aluminum exits the die, it is cooled in a controlled environment (typically with air or water) to solidify. Once it has cooled, it is cut to the desired
lengths.
4. Further Processing:
After extrusion, the aluminum profiles may undergo additional processes like stretching, heat treatment, surface finishing (anodizing, powder coating),
machining, or bending, depending on the application.
Advantages Of Aluminum Extrusion
1. Versatility:
Aluminum extrusion can produce a wide variety of shapes, from simple profiles like angles and channels to more complex shapes for specialized
applications (e.g., heat sinks, frames, enclosures).
2. Lightweight and Strong:
Aluminum is known for its excellent strength-to-weight ratio, making it ideal for applications where lightweight yet durable material is required.
3. Corrosion Resistance:
Aluminum naturally forms a protective oxide layer that makes it highly resistant to corrosion, even in harsh environments.
4. Customizable Profiles:
The extrusion process allows for custom shapes that are tailored to specific applications, reducing the need for secondary operations.
5. Cost-Effective:
Aluminum extrusion is relatively inexpensive for high-volume production, as the process produces little waste and can create long sections of
product with minimal labor.
6. Recyclability:
Aluminum is 100% recyclable without losing its properties, making the extrusion process environmentally friendly.
Support and Services
Aluminum extrusion is a versatile, cost-effective, and environmentally friendly manufacturing process used to create custom profiles for various industries. Its ability to produce lightweight yet strong parts with excellent corrosion resistance makes it a popular choice for a wide range of applications, from construction and transportation to electronics and aerospace. We provide mature aluminum extrusion processing services, and customized aluminum extrusion parts are widely used in many industries. Our fast response speed, perfect service, and strict quality control have enabled us to be deeply involved in the manufacturing industry for many years.
Applications Of Aluminum Extrusion
Following are some common Applications of Aluminum Extrusion:
1. Construction:
Window frames, door frames, curtain walls, roofing systems, and structural components.
2. Transportation:
Automotive frames, parts for vehicles (e.g., bumpers, chassis), and rail car components.
3. Electronics:
Heat sinks for computers and electronic devices, enclosures, and brackets for electrical equipment.
4. Aerospace:
Aircraft structural components, engine parts, and frames for lightweight design.
5. Consumer Products:
Furniture, sports equipment, lighting fixtures, and appliances.
6. Industrial and Machinery Parts:
Conveyor rails, racks, and components for machinery and robotics.
FAQ
Q: Are you trade company or manufacturer?
A: We are professional manufacturer with over 17 years' experience, we have self-operated factories, welcome to visit our factories.
Q:Do you offer OEM or ODM business?
A: Yes. OEM and ODM are our main business.
Q:What services do your company offer?
A: One-stop metal/plastic fabrication service. Main processing: cnc machining, die casting, investment casting, sheet metal fabricaiton, injection molding.
Q: What certifications do you have?
A: We have the following certifications: IS09001:2015, CE-Rohs.
Q: Can you help assembling the parts after it is manufactured?
A: Yes. Our factory has multiple assembling lines.
Q: What is the price of our product?
A: The price is depend on your projects. Typically, our prices are competitive.
Q: What are the packaging details for the products?
A: The package can be customized according to your requirements.
Q: What is the delivery time?
A: 7~15 working days for sample, 30 working days for mass production.
Q: Will my drawing or other documents be safe after you get it?
A: Yes. We can sign confidential aggrement for all your projects.
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